Cost efficiency, workforce engagement, and operational reliability — delivered simultaneously.

Shift scheduling that balances business needs with employee preferences — built on 30 years of 24/7 experience.

We help manufacturers and distribution centers design shift schedules that reduce labor cost, improve retention, and hold under variable demand — without software, without disruption, and without leaving your employees out of the decision.

Shift schedule change management consultation with operations team
Up to 30%
Overtime reduction
Through schedule redesign and better overtime distribution.
Up to 40%
Capacity increase
From 5-day to 7-day continuous — using assets you already own.
~3 months
Typical ROI payback
Most clients recover the engagement fee through overtime reduction or improved asset utilization.
A Pattern We Recognize
These aren’t isolated issues — they’re patterns that point to a schedule no longer aligned with the operation.

Overtime is driving the operation — not the schedule.

Chronic overtime drives up costs and burns out your best people. The 20/60/20 rule applies: 20% of your workforce wants every hour you can offer, 60% will do their share, and 20% wants none. The schedule should reflect that reality.

Good people are leaving — and it’s rarely about pay.

Turnover is rarely about pay alone. When employees feel unheard about their schedules, they leave for competitors who offer predictability. A workforce that helps choose its schedule stays.

24/7

You need to go 24/7.

The leap from 5-day to continuous operations is the biggest workforce change most facilities will ever face. Employees fear the unknown. Done right, most end up preferring the new schedule.

Coverage gaps are hurting output.

Absenteeism, skill imbalances, and poorly designed shift overlaps leave machines idle and supervisors scrambling. Schedule design is a precision problem — it deserves rigorous analysis, not a template.

A previous schedule change left damage behind.

Many facilities have tried to change schedules and failed — or succeeded technically but lost trust. Change management means walking the shop floor and earning buy-in, crew by crew.

You’re guessing what your workforce wants.

Assumptions about employee preferences are wrong more often than right. A structured survey with normative benchmarking reveals what your people actually think — and how they compare to similar operations.

Five Services. One Integrated Approach.
Every engagement is customized. No software to install. We bring the expertise; your team brings knowledge of your operation.

Schedule Design & Analysis

Custom shift patterns that balance coverage, cost, fatigue, and employee preferences — drawn from hundreds of proven configurations.

Staffing & Workforce Planning

Right-size your workforce for the schedule. Model scenarios for hiring, attrition, and growth without guesswork.

Change Management

Employee-centered implementation that builds buy-in before the first shift rotates. Communication plans, on-shift meetings, and leadership coaching.

Workforce Surveys

Proprietary diagnostic benchmarked against operations across multiple industries. Know where you stand before you decide.

Cost Analysis

True fully loaded cost of every schedule option. Overtime projections, benefit impacts, and ROI modeling. Numbers your CFO will trust.

Engagements also include work and pay policy development as needed. Full detail on the Services page.

How We Work
A structured, end-to-end process — built to deliver results without disrupting the operation. We do the heavy lifting. You keep running your operation.
Operations team reviewing shift scheduling data and workforce planning strategy
1

Understand the operation

We analyze coverage, cost structure, and workforce realities — grounded in real data and on-site insight.

2

Engage the workforce

Employees provide input on schedules, overtime, and work-life priorities — benchmarking results against industry norms.

3

Design and model options

Schedule options are built to meet operational needs and workforce preferences — with full cost and coverage clarity.

4

Implement with buy-in

Employees review and choose. We guide implementation, communication, and policy — so the change holds in practice.

The best schedule on paper is not always the best schedule for the floor. The one employees have experienced and chosen to keep — that’s the one that holds.
— Jim Dillingham, Partner, Shiftwork Solutions LLC
Trusted By
Hundreds of Facilities. Every Major Industry.

From food manufacturing to chemical plants, mining operations to distribution centers — we have seen your operation before.

Three Partners. Deep Expertise from Day One.
Every engagement is led by a partner. Senior expertise from kickoff through implementation.
Jim Dillingham, Partner at Shiftwork Solutions

Jim Dillingham

Partner & Senior Consultant

Former Naval officer turned workforce strategist. Specializes in change management with a philosophy that the more the workforce understands and participates, the better the outcome.

Naval Academy (Mathematics) · Purdue (Management) · ESC Rouen (MBA)

Dan Capshaw, Partner at Shiftwork Solutions

Dan Capshaw

Partner & Senior Consultant

Chemical engineer and Lean Six Sigma Black Belt. Brings operations rigor to every schedule design — from submarine engineering to pharmaceutical manufacturing.

Johns Hopkins (Chemical Engineering) · UC Berkeley Haas · Lean Six Sigma Black Belt

Ethan Franklin, Partner at Shiftwork Solutions

Ethan Franklin

Partner & Senior Consultant

Combines data-driven workforce analysis with a deep understanding of what employees actually need. Has helped facilities across manufacturing, distribution, and chemical operations improve satisfaction and bottom-line performance over more than 25 years.

BS & MS in General Engineering · MBA · University of Illinois at Urbana-Champaign · JD · Loyola University Chicago School of Law

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Free tools, articles, and assessments to help you understand your shiftwork challenges.

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Frequently Asked Questions

Most engagements run five to seven weeks from kickoff through employee choice and implementation handoff. Projects involving more departments, larger workforces, or more complex operating environments take longer — but no engagement drags on indefinitely. We scope work before we price it, and the timeline is part of that conversation.
It means the fee we agree to at the start is the fee you pay — regardless of what we find or how long the analysis takes. If the situation turns out to be more complex than anticipated, that is our problem to manage, not yours. The only thing that changes a fee is a material change in scope, agreed to by both parties before additional work proceeds.
Yes, and frequently. Union environments are a significant part of our practice. The employee-centered approach we use aligns well with union interests — workers get a genuine voice, their preferences are documented and respected, and the process is transparent. We work within contract constraints as design inputs from the start of the engagement, not as complications discovered at the end.
Management can pick a schedule, and when they do without employee involvement, roughly half of those changes either fail outright or succeed technically while damaging morale for years. We have cleaned up many of those situations. The reason involvement works is practical: workers who participate in designing a schedule are statistically more likely to support it and less likely to organize against it. The survey process also surfaces constraints — childcare arrangements, second jobs, medical schedules — that management rarely knows about and that can sink a well-designed schedule during implementation.
We have worked across more than 16 industries including manufacturing, distribution, pharmaceutical, chemical, food and beverage, mining, refining, paper and packaging, utilities, and more. The scheduling challenges differ by industry — a continuous chemical process has different constraints than a distribution center with seasonal demand peaks — but the methodology we use is consistent: analyze, engage, implement.
A brief initial call is enough. We want to understand the number of employees affected, how many distinct departments or shift systems are involved, the general nature of the challenge, whether a union contract is in place, and your timeline. We can almost always give you a fee range after a 20-minute conversation — and the first conversation is always free.
Every engagement includes a post-implementation follow-up survey, conducted after the new schedule has been running long enough for employees to form informed opinions. We review results with management, identify any issues that have emerged, and recommend adjustments if needed. Many clients return to us when they expand, when conditions change, or when additional departments are ready for their own review. We have client relationships that have spanned more than a decade and multiple engagements.
Where to go from here

Next Steps & Resources

Talk to an expert, explore our process guides, or run a quick diagnostic on your current operation.

Questions? Call us directly: (415) 265-1621